Experts in Precision
Aerospace Manufacturing

Engineering Services

With over 70 years of aerospace engineering expertise, NZAero specialise in precision engineering for Commercial, Defence and Aerospace clients around the world. Our skilled team use the latest CNC and composite technologies to manufacture components of unmatched precision and quality.

Why choose our Engineering Services?

Experience and Expertise

Bespoke Service

Our team of over 60 professionals ensures we remain one of NZ’s leading aerospace manufacturers. A combination of advanced manufacturing technologies with traditional techniques ensures that every product meets the highest standards of quality and performance, tailored to your specific needs.

Comprehensive Services

NZAero Comprehensive Services

From machined milling and precision machining to post-processing and assembly, we offer turnkey solutions in specialised materials, meeting the most complex and demanding requirements. With all services performed onsite at our state-of-the-art 12-acre facility in Hamilton, New Zealand, you can count on us for fast turnaround times that align with your operational demands.

 

Key Services

Your One-Stop Provider

Our precision engineering team excels in delivering high-quality products with rapid development and precise machining, complemented by comprehensive post-processing services.

CNC Milling and Machining

Crafting custom parts with precise tolerances using advanced rotary cutters to create complex 3D shapes on various materials. Precision machining ensures high-quality production

Sheet Metal Production

Offering bending, shearing, staking, laser cutting, stamping, and more to create highly complex parts efficiently without costly and time-consuming tooling.

500 Ton Hydraulic Press

Specialised in compression molding, transfer molding, vacuum molding, and laminating for a wide range of materials.

Aerospace Welding

Welding critical materials and components, ensuring safety and reliability in every project.

Composite Technologies

Leading in innovation with transparencies, fiberglass, carbon composites, and more.

 

Contact us today to discuss your precision engineering needs and how we can bring your vision to life.

A Legacy of Excellence

Ensuring Safe and Successful Missions

With a proud heritage supporting the Royal New Zealand Air Force, 
NZAero Precision Engineering have expanded globally, partnering with industry leaders like Boeing, the RAAF and the US Navy. We offer solutions for a multitude of aircraft, including agricultural and military as well as aerospace projects.

 

Innovation and R&D

Our commitment to research and development drives us to continuously refine our cutting-edge capabilities. 

Advancing Capabilities in Composites

Our commitment to research and development drives us to continuously refine our cutting-edge capabilities. You benefit from a wide range of materials, including fiberglass and carbon composites, crafted through advanced techniques like hand lay-ups, vacuum bagging, resin infusion, and cold casting.

Tailored Design and Development

Our design team works with you to create custom patterns and molds that meet CAA NZ-approved aeronautical design standards. We ensure that every product is designed to your specifications, delivering quality and precision.

Specialised Products

A specialised division focuses on aircraft windows, windscreens, and canopies, providing high-quality, reliable components that meet strict aviation standards.

Our In-House Capabilities Include:
  • Pre-preg and Dry Carbon, Aramid, and Fiberglass Fibres
  • Resin Infusion (RTM)
  • Sandwich Panel Manufacture using high density foams, balsa and honeycomb
  • Silicone, Urethane, and Plastic Molding
  • Plug and mold making
  • Cold Casting and Plastic Thermoforming

 

Explore Our Composite Capabilities and see how we can support your project from concept to completion.

 

PAC 750XL

Off the Shelf

  • New and prototype components
  • Composite Medivac Stretcher
  • Control column grips
  • Control knobs
PAC 750XL

Rotary & Fixed Wing

  • Windows
  • Door Windows
  • Transparencies
PAC 750XL

Experimental

  • Windows
  • Door Windows
  • Transparencies

 

Our Facility Features

  • State-of-the-Art CNC Milling and Sheet Metal Production
  • Comprehensive Composite Technologies Division
  • World-Class Aircraft Paint Shop: Fully climate-controlled, mil-spec OEM quality standards, high-lux LED lighting, and more. Our operators have experience in fuselages, wings, airbus helicopters, gliders and multiple Cessna types. This facility is available for hire to experienced operators.

Ready to advance your aerospace manufacturing?
Contact us today to discuss how we can meet your precision engineering needs.